Tablet Deduster & Metal Detector Combo

Description

Tablet Deduster & Metal Detector Combo is a versatile unit designed for tablets of various shapes within the diameter range of 3mm to 25mm. It employs a modular design for straightforward installation and maintenance, enhancing operational efficiency.

Featuring an intuitive HMI interface for controlling both the metal detector and sieve machine, it ensures ease of operation. Committed to pharmaceutical-grade hygiene, all drug-contact components are fabricated from 316L stainless steel, fully compliant with cGMP standards.

This all-in-one Combo offers a trio of functionalities: tablet dedusting, elevation, and precise metal detection. With detection accuracy down to 0.3mm for iron and non-ferrous metals, and 0.5mm for stainless steel, it provides unwavering quality control. The sieve machine's feeder inlet boasts a 360-degree rotatable design, seamlessly integrating with tablet presses for streamlined processing.

Finished Product Display

Specifications

Model	DD10	GX-30
Applicable Tablet Dimensions	3-25mm	3-25mm
Maximum Capacity	60万片/小时	60万片/小时
Equipment Dimensions	600mm(L)×580mm(W)×1250mm(H)	830mm(L)×830mm(W)×1630mm(H)
Feed Inlet Height	710-1040mm	900-1280mm
Discharge Outlet Height	830-1160mm	575-955mm
Track Length	6.5m	0-90°
Power Supply	220V/50Hz	Iron: 0.3mm, Non-Ferrous Metals: 0.3mm, Stainless Steel: 0.5mm
Vacuum Requirement	100-250m³/h，10-20mbar	220V/50Hz
Weight	90kg	82kg

FAQ - Have any questions?

What size range of tablets can the Tablet Deduster & Metal Detector Combo handle?

The Combo is designed to efficiently process tablets of various shapes within the diameter range of 3mm to 25mm.

How does the machine improve product quality and safety?

It integrates advanced metal detection with precision down to 0.3mm for iron and non-ferrous metals, and 0.5mm for stainless steel, significantly reducing the risk of metal contaminants reaching consumers.

Is the equipment compliant with industry standards like cGMP?

Yes, the Tablet Deduster & Metal Detector Combo is constructed with pharmaceutical-grade 316L stainless steel and adheres to cGMP guidelines, ensuring compliance in pharmaceutical production environments.

Can the machine be easily integrated into our existing production line?

Absolutely. With its modular design and 360° rotating feed inlet, the Combo is designed for seamless integration with most tablet presses, facilitating quick setup and efficient workflow.

How does the HMI control system enhance operation?

The Human-Machine Interface (HMI) control system simplifies operation by allowing users to manage both the metal detector and sieve functions from a single, intuitive touch screen, increasing efficiency and reducing training time.

What is the maximum production capacity of the Combo?

The maximum capacity varies depending on tablet size and production settings. Please consult our technical specifications or contact us for detailed capacity information tailored to your specific needs.

How does the machine reduce maintenance downtime?

Thanks to its modular design, maintenance tasks can be performed swiftly and efficiently, minimizing downtime. Additionally, the robust build quality ensures long service life with reduced need for repairs.

Does the machine have any features to assist with record keeping and traceability?

Yes, it supports batch recording and reporting, along with electronic signature functionality for test samples, ensuring full traceability and compliance with regulations like 21 CFR Part 11.

What power supply is required for the operation of the Combo?

The specific power supply requirements depend on the model and configuration. Detailed electrical specifications will be provided in the equipment manual or upon request.

What is the expected lifespan of the equipment?

The lifespan of the Tablet Deduster & Metal Detector Combo largely depends on usage patterns and maintenance practices. However, with proper care and routine maintenance, it is designed to provide years of reliable service, backed by our commitment to quality and support.

Investment Return Analysis: Tablet Deduster & Metal Detector Combo

Introduction:

The Tablet Deduster & Metal Detector Combo is a state-of-the-art equipment designed to streamline tablet manufacturing processes by integrating essential functions such as dedusting, elevating, and metal detection into one efficient system. This analysis aims to highlight the potential return on investment (ROI) from incorporating this technology into your pharmaceutical production line, focusing on its impact on productivity, quality control, compliance, and long-term sustainability.

Increased Productivity and Efficiency: By combining three critical processes into one unit, the Combo significantly reduces manual intervention, changeover times, and potential bottlenecks. This leads to higher throughput rates and lower labor costs. For instance, a reduction in downtime and faster processing can increase production capacity by up to 20%, translating into a tangible boost in revenue over time.

Enhanced Quality Control & Reduced Recalls: The high-precision metal detection capabilities (detecting iron at 0.3mm, non-ferrous at 0.3mm, and stainless steel at 0.5mm) minimize the risk of metal contamination, a leading cause of product recalls in the pharmaceutical industry. By preventing contaminated batches, the Combo protects brand reputation and avoids costly recall procedures, directly impacting the bottom line positively.

Compliance & Market Access: Compliance with cGMP standards and 21 CFR Part 11 ensures global market acceptability for your products. This not only opens new markets but also solidifies existing customer trust, contributing to a steady revenue stream. The electronic signature feature for test samples further bolsters traceability and authenticity, aligning with the industry's digital transformation trend.

Ease of Maintenance & Longevity: The modular design and ease of maintenance translate into reduced maintenance costs and longer equipment lifespan. Downtime due to repairs is minimized, and the overall lifecycle cost of the equipment is lowered, ensuring a more profitable investment over its entire use period.

Scalability & Flexibility: As production needs evolve, the Combo’s ability to handle tablets of various sizes (3mm to 25mm) and its compatibility with different tablet presses through its 360° rotating feed inlet ensures future adaptability. This scalability protects your initial investment, ensuring the Combo remains a valuable asset even as production volumes or product specifications change.

Conclusion:

Investing in the Tablet Deduster & Metal Detector Combo is a strategic decision that promises significant returns through enhanced productivity, improved quality control, regulatory compliance, and long-term operational efficiency. While the initial investment might require careful financial planning, the benefits in terms of increased revenue, cost savings, and market competitiveness position it as a high-yield investment with a compelling ROI. As the pharmaceutical industry continues to prioritize quality and efficiency, adopting such advanced technologies becomes imperative for businesses aiming to stay competitive and future-proof their operations.