FL Fluid-bed Granulator | Fluid Bed Granulation

Description

The FL Fluid-bed Granulator is an advanced equipment designed for mixing, granulating, drying, and coating operations of powder materials. It features a one-step operation, combining multiple functions and improving production efficiency. The double chamber filtering bags system efficiently removes dust, maintaining a clean working environment. The multi-fluid nozzle guarantees uniform granule formation with minimal powder content, resulting in high-quality granules. For environments processing explosive materials, the equipment offers an optional explosive-proof design for added safety. Manufactured following GMP guidelines, the FL Fluid-bed Granulator is a reliable solution for various industries, including pharmaceuticals, foodstuff, and chemicals.

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Specifications

Item			Specification
Name		Unit	3	5	15	30	45	60	90	120	150	200	300	500	800-1000
Container Volume		L	12	22	45	100	155	220	300	420	550	670	1000	1500	By client
Capacity		kg/batch	3	5	15	30	45	60	90	120	150	200	300	500
Steam	Pressure	Mpa	0.4-0.6
Steam	Consumption	kg/h	15	18	35	60	99	120	130	140	161	180	310	400
Power of fan		kw	2.2	3	5.5	7.5	7.5	11	15	18.5	22	22	30	45
Power of electricity heater		kw	6	9
Noise		db	Not more than 75dB Separated of fan
Compressed air	Pressure	Mpa	0.4-0.6
Compressed air	Consumption	m3 /min	0.3	0.3	0.6	0.9	0.6	0.9	0.9	0.9	0.9	1.1	1.1	1.5
Installation size forreference		H1(mm)	2600	2600	2100	2250	2250	2850	2850	2850	2850	3300	3500	3850
		H2(mm)			250	320	420	490	540	590	640	690	790	890
		H3(mm)			1900	2050	2050	2600	2600	2600	2600	3180	3380	3680
		B 1 (mm)	1550	1650	1010	1160	1260	1460	1560	1660	1760	1860	2060	2260
		B 2 (mm)			1500	1800	2060	2460	2660	2860	3060	3260	3660	4060
		ф 1(mm)	300	400	550	700	860	1000	1100	1200	1300	1400	1600	1800
		ф 2(mm)	150	180	180	180	250	280	280	280	280	280	315	355
		L (mm)	850	1000	1100	1250	1530	1530	1530	1650	1650	1650	1750	1850

FAQ - Have any questions?

What is an FL Fluid-bed Granulator?

The FL Fluid-bed Granulator is a specialized machine used for granulation and drying processes in the pharmaceutical, chemical, and food industries.

How does the FL Fluid-bed Granulator work?

The FL Fluid-bed Granulator operates by suspending and fluidizing the particles in a stream of air or gas. The granulation process involves spraying a binder onto the particles, causing them to agglomerate and form granules. The drying process then removes moisture from the granules, resulting in the desired product.

What are the advantages of using the FL Fluid-bed Granulator?

The FL Fluid-bed Granulator offers several advantages, including efficient granulation and drying, uniform particle size distribution, controlled porosity of the granules, and the ability to coat particles for controlled release formulations.

What types of materials can be processed using the FL Fluid-bed Granulator?

The FL Fluid-bed Granulator can process a wide range of materials, including powders, granules, and particles of various sizes. It is suitable for both heat-sensitive and non-heat-sensitive materials.

Can the FL Fluid-bed Granulator handle high-capacity production?

Yes, the FL Fluid-bed Granulator is designed to handle high-capacity production. Its scalable design allows for processing large quantities of materials, making it suitable for industrial-scale production.

Is the FL Fluid-bed Granulator suitable for coating applications?

Yes, the FL Fluid-bed Granulator can be used for coating applications. It provides a uniform and controlled coating of particles, making it ideal for applications that require controlled release formulations or enhanced product properties.

Does the FL Fluid-bed Granulator offer process automation and control?

Yes, the FL Fluid-bed Granulator is equipped with advanced process automation and control systems. It allows operators to monitor and adjust process parameters such as temperature, airflow, and spraying rate, ensuring precise control over the granulation and drying processes.

What are the energy-saving features of the FL Fluid-bed Granulator?

The FL Fluid-bed Granulator incorporates energy-saving features such as efficient heat transfer mechanisms, optimized airflow distribution, and insulation. These features minimize energy consumption and improve overall process efficiency.

Can the FL Fluid-bed Granulator handle sensitive or explosive materials?

Yes, the FL Fluid-bed Granulator can handle sensitive or explosive materials. It is designed with safety features, such as explosion-proof construction and proper ventilation, to ensure the safe processing of such materials.

Where can I find technical support or spare parts for the FL Fluid-bed Granulator?

Technical support and spare parts for the FL Fluid-bed Granulator can be obtained by contacting the manufacturer or authorized distributors. They will provide the necessary assistance, troubleshooting, and supply of genuine spare parts to ensure optimal performance and longevity of the equipment.

Investment Return Analysis for FL Fluid-bed Granulator:

Growing Demand in Pharmaceutical Industry: The pharmaceutical industry is experiencing significant growth, driven by factors such as population growth, aging demographics, and increasing healthcare needs. The FL Fluid-bed Granulator plays a crucial role in the production of pharmaceutical granules and controlled-release formulations, making it a promising investment opportunity.

Increasing Demand for Efficient Granulation and Drying: The demand for efficient granulation and drying processes is rising across industries such as pharmaceuticals, chemicals, and food. The FL Fluid-bed Granulator offers advantages such as uniform particle size distribution, controlled porosity, and the ability to coat particles, meeting the demand for high-quality granulated products. This trend contributes to the investment return potential.

Technological Advancements and Customization: Continuous investment in research and development for the FL Fluid-bed Granulator can lead to technological advancements and customization options. Enhanced features, automation, and improved process control can attract customers seeking innovative and tailored solutions, providing a competitive edge and driving investment returns.

Expansion into Emerging Markets: The FL Fluid-bed Granulator can expand its market reach by targeting emerging markets. Rapid industrialization, increasing disposable income, and growing pharmaceutical and food sectors in countries like China, India, and Brazil create opportunities for market expansion. Investing in these markets can lead to higher sales volume and improved investment returns.

Regulatory Compliance and Quality Assurance: Compliance with stringent regulatory requirements and adherence to quality assurance standards are critical in industries such as pharmaceuticals. The FL Fluid-bed Granulator, known for its precise control over granulation and drying processes, contributes to compliance and ensures consistent product quality. This feature enhances customer trust, market reputation, and investment returns.

Cost Efficiency and Energy Savings: The FL Fluid-bed Granulator offers cost efficiency and energy-saving benefits. Its efficient heat transfer mechanisms, optimized airflow distribution, and advanced process control systems minimize energy consumption and reduce operating costs. The potential for cost savings enhances the investment return by improving profitability.

After-Sales Support and Service: The availability of comprehensive after-sales support, technical assistance, and prompt service is crucial for customer satisfaction and long-term relationships. A strong after-sales support network ensures minimal downtime, quick troubleshooting, and efficient maintenance, positively impacting customer loyalty and contributing to investment returns.

Return on Investment Timelines: The return on investment timelines for the FL Fluid-bed Granulator can vary depending on factors such as market conditions, customer acquisition, and competition. However, considering the growing demand for efficient granulation and drying processes, the expanding pharmaceutical industry, and potential cost savings, investors can expect a reasonable return on their investment within a reasonable timeframe.

Collaborations and Partnerships: Collaborations with research institutions, universities, and industry partners can drive innovation, expand market reach, and provide access to new technologies and markets. Strategic partnerships can boost the visibility and competitiveness of the FL Fluid-bed Granulator, contributing to increased sales and investment returns.

Industry Growth Potential: The demand for efficient granulation and drying solutions is expected to grow as industries continue to advance and seek improved manufacturing processes. By investing in the FL Fluid-bed Granulator, investors can capitalize on this industry growth and benefit from the increasing demand for high-quality granulated products.

Note: This investment return analysis provides a general outlook based on available information. Conducting a comprehensive financial analysis, considering market conditions, and evaluating specific investment factors are crucial before making any investment decisions.