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Granulating Machine

FLG Solid Preparation Granulation Unit

Transform materials into uniform granules effortlessly with our high-performance granulating machine.

FLG Solid Preparation Granulation Unit

PLC intelligent control for automation and ease of operation.

Automatic sealing type feeding and unloading system for convenient material transfer.

Easy to clean and disassemble with no dead angles.

Sturdy full stainless steel construction.

Designed to meet 2bar pressure standards.

Compatible with various materials.

Suitable for tablets, granules, capsules, and more.

Ideal for low sugar, slow-release, and instant food granules.

Elevating Pharmaceutical Production Standards with Solid Dosage Granulation Techniques

In the pharmaceutical industry, the precision and quality of solid dosage forms are instrumental in ensuring the efficacy and safety of medications. Key to this process are solid dosage granulation techniques, including Solid Preparation Granulation Units and Granulation Lines tailored for solid dosage forms. These technologies play a pivotal role in the production of tablets, capsules, and other solid pharmaceutical products.


Solid Dosage Granulation

Solid dosage granulation is a crucial step in pharmaceutical manufacturing that involves the agglomeration of fine powder particles to form granules. This process enhances the flow properties, compressibility, and uniformity of the powder mixture, leading to the creation of high-quality solid dosage forms.


Solid Preparation Granulation Unit

A Solid Preparation Granulation Unit is a specialized piece of equipment used to mix and granulate powders effectively. By blending active pharmaceutical ingredients with excipients and binders, these units create uniform granules that can be further processed into tablets or filled into capsules.


Granulation Line for Solid Dosage Forms

A Granulation Line for solid dosage forms encompasses a series of interconnected equipment and machinery for the granulation process. From initial blending to granule formation, drying, and finishing, these lines ensure the efficient and consistent production of solid dosage forms with precise dosages and properties.


Description

Granulation

Applications

The FLG Solid Preparation Granulating Unit is designed to combine wet granulation, boiling drying granulation, and wet granule regulation to form a complete production line for solid preparations. It is suitable for various applications, including tablets, granules, capsules, low sugar or sugar-free particles, slow-release granules, instant food and drink granules, and chemical particle preparations.

Solid Preparation Granulation Unit

Features

PLC Intelligent Control: The unit features PLC intelligent control, ensuring a high degree of automation and easy operation and maintenance.

Automatic Sealing Type Feeding and Unloading: It is equipped with an automatic sealing type feeding and unloading system, facilitating easy and convenient material transfer.

Easy to Clean and Disassemble: The equipment has a pipeline connection and clamp-type connection, with no dead angles, making it easy to disassemble and clean.

Sturdy Construction: Designed according to the 2bar pressure standard, the machine body is made of full stainless steel, ensuring durability and adherence to hygiene standards.

Versatile Material Compatibility: The parts of the unit that come into contact with the material are made of stainless steel, ensuring compatibility with various types of materials.


The FLG Solid Preparation Granulating Unit is a highly advanced and efficient equipment specifically designed for the production of solid preparations. It combines wet granulation, boiling drying granulation, and wet granule regulation to create a complete production line. The unit is equipped with PLC intelligent control, offering a high degree of automation and ensuring easy operation and maintenance. It features an automatic sealing type feeding and unloading system, along with a pipeline connection and clamp type connection, making material transfer convenient and efficient. The machine body is constructed with full stainless steel, meeting hygiene standards and providing durability. The parts in contact with the material are also made of stainless steel, accommodating various types of materials.

Product Video

Granulation line for solid dosage forms

Specifications

MachineNameSpecificationItemFL-120FL-200FL-300FL-500
Fluid-BedgranulatordryerCapacityKG/batch120200300500
 ContainerL42067010001500
Diamm1200140016001800
Power of fanKW18.5223045
Pressure of steamMpa0.4-0.6
Consumption of steamKG/h140180310400
Pressure of compressed airMpa0.4-0.6
Consumption of compressed airM3/min0.91.11.11.5
Working temperatureNormal temperature-120℃ could adjust
High Efficient Wet GranulatorModel
HLSG100HLSG200HLSG300
Bowl Volume LitreL100200300
Max Material Charge Amount kg/batchKG4080100-130
Mixing Powerkw7.51113
Mixing Speed r/minr/min270/180270/180160/110
Net weightkg5008501200
Integral UnitModelOverall Dimensions(LxHxW)(mm)
FL-120/HLSG-2004000x2000x4500
FL-200/HLSG-3005000x2500x5000

FAQ - Have any questions?

What is the FLG Solid Preparation Granulation Unit?

The FLG Solid Preparation Granulation Unit is a specialized equipment used for the granulation of solid materials in the pharmaceutical and chemical industries. It is designed to transform powders and other solid ingredients into granules for easier handling and processing.

What are the key components of the FLG Solid Preparation Granulation Unit?

The FLG Solid Preparation Granulation Unit typically consists of a high-speed mixer, a granulator, a drying system, and a control panel. These components work together to facilitate the granulation process.

How does the FLG Solid Preparation Granulation Unit work?

The FLG Solid Preparation Granulation Unit operates by blending the solid materials in the high-speed mixer, followed by granulation in the granulator using a binder solution. The granules are then dried in the drying system to achieve the desired moisture content.

What types of materials can the FLG Solid Preparation Granulation Unit handle?

The FLG Solid Preparation Granulation Unit is suitable for handling a wide range of solid materials, including pharmaceutical powders, chemical compounds, and food additives. It can accommodate different particle sizes and formulations.

What are the advantages of using the FLG Solid Preparation Granulation Unit?

The FLG Solid Preparation Granulation Unit offers several advantages, including uniform granule size distribution, enhanced flow properties, improved compressibility, reduced dust formation, and better product stability. These benefits contribute to the overall quality and efficiency of solid preparation processes.

Can the FLG Solid Preparation Granulation Unit be customized for specific requirements?

Yes, the FLG Solid Preparation Granulation Unit can be customized to meet specific process requirements. Customization options may include equipment size, capacity, material contact parts, and control system features.

What are the maintenance requirements for the FLG Solid Preparation Granulation Unit?

The FLG Solid Preparation Granulation Unit requires regular maintenance, including cleaning, lubrication, and inspection of key components. Adhering to the manufacturer's maintenance guidelines and schedules ensures optimal performance and prolongs the equipment's lifespan.

Is the FLG Solid Preparation Granulation Unit compliant with industry regulations?

Yes, the FLG Solid Preparation Granulation Unit is designed and manufactured to comply with relevant industry regulations and standards, such as Good Manufacturing Practices (GMP) for pharmaceutical production. It meets the necessary guidelines for product quality and safety.

Can the FLG Solid Preparation Granulation Unit integrate with other equipment in the production line?

Yes, the FLG Solid Preparation Granulation Unit can be seamlessly integrated into existing production lines. It can be connected to downstream equipment such as tablet presses, encapsulation machines, or packaging lines, ensuring a smooth and efficient production process.

How can I obtain technical support and spare parts for the FLG Solid Preparation Granulation Unit?

Technical support and spare parts for the FLG Solid Preparation Granulation Unit can be obtained by contacting NOAH(yznoah@noah-pm.com. We will provide the necessary assistance, troubleshooting, and supply of genuine spare parts to ensure optimal performance and longevity of the equipment.

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