PG800 Series High Speed Tablet Press| NOAH

Description

PG800 is an advanced fully automatic high-speed rotary tablet press designed to efficiently transform granular materials into tablets through a two-step compression process involving pre-compression and main compression. It processes particles screened through 16-20 mesh for tablets weighing under 0.3g and 10-14 mesh for those over 0.3g, with moisture content maintained between 1%-5%. The machine is not suitable for semi-solid, damp powders, or fine dust, as these can lead to poor tablet formation.

The upper section of the PG800 features a fully enclosed tablet chamber constructed from corrosion-resistant austenitic stainless steel for metal components and non-toxic materials for non-metal parts, ensuring hygiene and safety during production. Four transparent windows provide unobstructed access for easy cleaning and convenient tool changes.

The lower section is sealed by four stainless steel doors lined with porous material, housing all drive mechanisms. This design prioritizes operator safety and minimizes operational noise. The entire tablet-making process integrates five stages—filling, metering, pre-compression, main compression, and ejection—into one streamlined operation. A user-friendly touchscreen panel on the electrical cabinet offers intuitive control and monitoring capabilities.

Built on a robust four-column support structure, the PG800 stands at a compact height of only 1981mm, providing a low center of gravity for stable operation. The upper main and pre-compression wheels are supported by plates mounted directly on the top plate, effectively transmitting force to the top plate and columns, which ensures consistent pressure application while reducing vibration and noise levels.

With its efficient dual compression system, hygienic design, ease of maintenance, integrated processes, and stable construction, the PG800 series offers a reliable solution for high-quality tablet production in pharmaceutical manufacturing environments.

Specification

Model	PG800-83	PG800-65	PG800-51
Punches	83	65	51
Revolutions/R.P.M	16~72
Max. Output(PCS/h)	710000	560000	440000
Min.Output (PCS/h)	160000	120000	98000
Motor Power（KW）	11
Max. Pre & Main Pressure(KN)	100	100	100
Max. tablet dia.(mm)	13	16	25
Max. Fill Depth(mm)	16	16	20
Max. Tablet Thickness (mm)	8.5	8.5	8.5
Pitch Circle Dia. (mm)	720	720	720
Punch Shank Dia. (mm)	19	19	25.35
Die Table Height (mm)	22.22	22.22	23.8
Max. Pre-pressure（KN）	100	100	100
Ability to Produce Odd-shaped Tablets	Yes	Yes	Yes
Weight (Kg)	5000

FAQ - Have any questions?

What particle sizes are suitable for the PG800 series?

PG800 is designed to handle particles screened through 16-20 mesh for tablets weighing under 0.3g and 10-14 mesh for those over 0.3g, with a moisture content of 1%-5%. It is not suitable for semi-solid, damp powders, or fine dust.

Is the machine safe to operate?

Yes, safety is a priority. The lower section is sealed by four stainless steel doors lined with porous material, housing all drive mechanisms, ensuring operator safety and minimizing noise.

How easy is it to clean and maintain the PG800?

The upper section features four transparent windows that can be fully opened, providing unobstructed access for cleaning and easy tool changes. This design facilitates simple maintenance and ensures hygiene.

What materials are used in the tablet chamber?

The tablet chamber uses corrosion-resistant austenitic stainless steel for metal components and non-toxic materials for non-metal parts, ensuring hygiene and safety during production.

Can the PG800 produce different types of tablets?

Yes, the PG800 can produce various types of tablets using different molds. However, it is important to ensure that the material meets the required specifications for optimal tablet formation.

How is the tablet-making process controlled?

The entire process is controlled via a user-friendly touchscreen panel located on the electrical cabinet, offering intuitive operation and monitoring capabilities.

What is the stability of the machine during operation?

PG800 stands at a compact height of only 1981mm, with a robust four-column support structure providing a low center of gravity for stable operation. This design minimizes vibration and noise levels.

How does the dual compression system work?

PG800 utilizes a pair of pre-compression rollers followed by a pair of main compression rollers to ensure effective material compaction, leading to consistent tablet quality.

What are the integrated processes involved in tablet production?

PG800 integrates five stages—filling, metering, pre-compression, main compression, and ejection—into one seamless operation, streamlining the tablet-making process.

Can the machine handle high-volume production?

Absolutely, the PG800 is designed for high-speed production, making it suitable for large-scale pharmaceutical manufacturing environments. Its efficient dual compression system and stable construction ensure reliable performance even at high volumes.

PG800 Series High Speed ​​Tablet Press

PG800 Series High Speed Tablet Press